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The ILS Max is a state-of-the-art liquid chemical feed and data management system for large washers (typically in the 100-1000 lb range) and tunnel systems. It is a modular system, capable of serving up to 15 washer extractors (depending on washer capacity), delivering up to 10 products to each washer. The ILS Max can be configured to operate with any continous-batch washer with our easy-to-install Tunnel Kit. Performance/safety benefits include automatic callibration, out-of-chemical alarms, proof-of-flow/proof-of-delivery, code-compliant break tank and a pump interlock relay ladder to prevent mixing of incompatible chemicals. Available in the U.S.A. only. |
| Component | Recommended Qty | Code No. |
Main Module with 6 each 3L/min chemical pumps and manual |
1 each |
068484 |
Break Tank Module |
1 per system | 1205872 |
Transformer, 24 VAC - 500 VA |
1 per system |
051281 |
Auxiliary
Pump Box (with 2 each, 3L/min chemical pumps). As required for: |
|
1205867 |
Initial Smart Transport Pump Module for washer-extractors (not for Tunnel applications) |
1 per install ( 1 x 3 GPM diaphragm pump) |
1205826 |
Additional "Smart" Transport Module for washer-extractors (not for Tunnel applications) |
1/2 per washer (2 x 3 GPM diaphragm module) |
1205734 |
Washer Interface Kit (includes POD cell assembly) |
1 per washer |
056684 |
TR-7000 Trigger Module Kit AC/DC with cables (2 trigger modules + 2 harnesses) |
1 per washer, 1/2 per washer if no data logging is required |
059011 |
Protocol Converter with power supply |
As required |
097906 |
FS-1600 Formula Select Module |
As required for manual select |
091869 |
TR-7000 AC Trigger Module without cables |
|
093126 |
Install Kit |
1 per system |
1205784 |
ManageNet Win |
1 per system |
099050 |
Transport tubing, 1/2" ID x 5/8" OD Polyflow |
041966 |
|
BetaLink cable, shielded, 5 conductor, 22 GA |
094479 |
|
Alphabus cable, 4 conductor, 22 GA |
018034 |
|
Power cable transformer to pump box |
051373 |
|
Chemical suction tubing 5/8" ID, Nylobraid |
092358 |
For Tunnel applicatons, use the following component parts
| Component | Recommended Qty | Code No. |
Tunnel Kit (includes manual) |
1 per system |
068483 |
Additional Smart Transport Module for Tunnels |
2 x 1.5 GPM diaphragm per module | 1205730 |
Initial Smart Transport Module for Tunnels |
1 x 1.5 GPM diaphragm per module |
1205865 |
Transport tubing 3/8" x 1/2" OD, Polyflow |
|
092369 |
Accessory Kits
| Description | Code No. |
| Chemical standpipe (drum lances) (6 supplied in each installation kit) | 051150 |
| Strobe light, amber 12/24 VAC/DC | 4198456 |
USB/RS232 converter cable |
1202252 |
| Bracket, trigger module | 059728 |
| Adapter connector, Milnor Microprocessor | 050242 |
| Trigger module,
(7 channel) AC/DC without cables. As required for: 1. 10 chemicals 2. Formula select above 8 formulas |
059000 |
| Trigger enclosure, NEMA type 1. As required (1 per washer for mounting of trigger modules external to washer) | 057279 |
| TR-7000 AC without cables | 093126 |
| Chemical trigger harness (7 channel). As required for additional trigger module | 050587 |
| ILS Max manual | 1207726 |
| ILS Max Tunnel manual | 068480 |
Other Installation Materials
| Description | Code No. |
| Cable ties, small | 041318 |
| Cable ties, large | 041319 |
Check valve, siphon breaker, optional |
051666 |
| Alphabus cable, 4 cond., 22 AWG (CSA 0.35 MM2) | 018034 |
| Cable, 2 cond., 16 AWG | 051373 |
| Enclosure, NEMA type 1 (IP10) | 057279 |
| Fitting, ELL, 1/2" MPT x 1/2" tube | 041908* |
| Fitting, ELL, 1/2" MPT x 5/8" tube | 041909* |
| Fitting, barbed 3/4" | 020947 |
| Fitting, straight, 1/2" MPT x 1/2" tube | 041933* |
| Fitting, 1/2" MPT x 5/8" tube | 041934 |
Fitting, tee, 1/2" x 1/2" x 1/2" tube |
057039 |
Hose clamp |
041305 |
Velcro hook, 2" wide |
043628 |
Velcro loop, 2" wide |
043762 |
*Some combination of these parts is required for connection of the tube
to the POD cell, and from the POD cell to the washer (typically 2 fittings/washer).
The size, 1/2" or 5/8" is determined by the size of the transport
tube serving the particular washer. See parts list for contents of installation
kit.
| Description | Code No. | Kit Qty |
| Installation Kit | 1205784 | |
| Bushing, 2 x 1/4" diameter, plastic, black | 051284 | 1 each |
Bushing, snap, 7/8" OD x 11/16" ID |
041248 |
2 each |
| Cable, cond., 22 gauge | 041747 | 12 feet |
| Clip, adhesive back, 3/8" diameter, plastic | 051153 | 10 each |
| Clamp, hose, plastic | 041810 | 4 each |
| Hole plug, 1.00 nylon | 057410 | 1 each |
| Hole plug, plastic, 7/8" black | 041235 | 2 each |
| Hose, washer hookup, 1/2" x 10 feet | 041972 | 1 each |
| Instruction, lock switch assembly | 059275 | 1 each |
| Bushing, 1/2" FPT x 3/4" MPT, brass | 014515 | 1 each |
Nipple, hex, 3/8" MPT x 1/2" MPT, brass |
041952 |
1 each |
Rail, mounting, 34", SST |
050579 |
1 each |
Screw, panhead, 10-32 x 1/2" SST |
040987 |
10 each |
Chemical uptake assembly, 3/4" x 46L |
092917 |
6 each |
Tubing LDPE, 1/4" OD, white |
041772 |
10 feet |
Tubing, Silicone, 0.750 ID x 0.125 W. Trans. |
055702 |
6 inches |
Terminal block SCR, 3 x 1, cable, Phoenix |
1206636 |
1 each |
Bulkhead fitting, VP, 1/4" tube |
042000 |
1 each |
Washer hose adapter, 3/4" |
041151 |
2 each |
Main manifold mounting bracket |
1205732 |
1 each |
Main manifold mounting bracket support |
1205729 |
2 each |
Backflow assembly, (includes 1/2" MPT x female O-ring connection, without O-rings manifold outletf 1205791) |
1205889 |
1 each |
Proof of flow/filter assembly |
1205783 |
1 each |
Manifold inlet, 1/2" MPT x male O-ring connection without O-rings |
1205792 |
1 each |
Manifold tee, male and female O-rings connection without O-rings |
1202793 |
4 each |
Viton O-rings, 2 required for each male O-ring connection |
1205790 |
12 each |
Dow Corning III |
093288 |
6 grams |
Plastic elbow 3/4" x 3/4" |
1205811 |
1 each |
Tubing, 3/4" ID x 1.0" OD |
026929 |
6 inches |
Spare Parts
| Description | Code No. |
| Firmware upgrade chip v. 2.10 | 1206832 |
| Strainer kit, manifold | 096095 |
3 liter (100 oz) peristaltic pump, complete |
020948 |
| Transport pump, complete (ILS Max T only) (Viton valve, Santoprene diaphragm) 1.65 GPM | 096801 |
| Transport pump, head only, Viton (ILS Max T only) | 096802 |
| Transport pump, valve kit, Viton (ILS Max T only) | 096803 |
| Transport pump, complete (ILS Max only) (Viton valve, Santoprene diaphragm) 3 GPM | 069947 |
| Transport pump, valve kit, Viton (ILS Max only) | 068636 |
| Transport pump, head only, Viton (ILS Max only) | 1201024 |
| Solenoid valve repair kit | 069580 |
| BetaLink cable, 5 channel, shielded, 22 AWG | 094479 |
Power supply for 097906 |
055697 |
Printed circuit board, model 100 |
058492 |
Printed circuit board, relay |
058938 |
Printed circuit board, smart pump, ILS Max T |
056798 |
Printed circuit board, smart pump, ILS Max |
1200049 |
Printed circuit board, model 100 ILS Max T |
1202317 |
LCD display |
059948 |
Flowmeter |
043969 |
Probe, CP3411, POD with thermistor |
051157 |
Probe, CP3412, POF with thermistor |
099905 |
Solenoid valve |
041923 |
Float switch, break tank |
042595 |
Washer interface, module only |
056188 |
Harness, machine triggers (striped color) |
050588 |
Float valve |
099071 |
Barb fittings, 1/2" bag of 2 |
098554 |
Straight fitting, 3/4" B x 1/2" MPT, Polypropylene |
055705 |
Straight fitting, 1/2" B x 1/2" MPT, Polypropylene |
055707 |
Fitting 1/2 SH, PVC |
1200158 |
Elbow fitting, 3/4" B x 1/2" MPT, Polypropylene |
055706 |
Tee fitting, 1/2" FPT, PVC |
041957 |
Elbow fitting, 1/2" B x 1/2" MPT, Polypropylene |
051301 |
Bushing, 1/4" FPT x 1/2" MPT, PVC |
041931 |
Adapter fitting, 3/4" MGH x 3/8" MPT, brass |
041973 |
Shurflo straight fitting, 1/2" MPT x 1/2" Polypropylene |
069946 |
Seal POF/POD probe |
063446 |
| Part | Description | Code # |
 |
Transport pump bracket | 1206808 |
 |
Manifold inlet fitting, male, O-ring x MPT | 1205792 |
|
Manifold T fitting, female O-ring x male O-ring |
1205793 |
 |
Manifold discharge fitting, female O-ring x MPT | 1205889 |
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